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What is the role of a control chart in quality management?

  1. To find the highest frequency of production errors

  2. To show upper and lower control limits

  3. To calculate specifications

  4. To establish production costs

The correct answer is: To show upper and lower control limits

A control chart plays a crucial role in quality management by visually displaying the process variations over time, which helps organizations monitor and control process performance. The primary function of a control chart is to show upper and lower control limits, which are the thresholds determined based on statistical analysis of the process data. These limits indicate the acceptable range of variation in a process. When data points fall outside these limits, it signals that there might be an underlying issue that needs investigation, allowing for timely corrective actions to maintain quality standards. Using a control chart, organizations can discern between common cause variations—which are natural fluctuations in the process—and special cause variations, which indicate potential problems. This differentiation is vital for continuous improvement efforts in quality management. In terms of the other options, while identifying production errors and calculating specifications are important for quality assurance, they do not directly explain the primary purpose of a control chart, which is focused on process stability and capability. The establishment of production costs is also unrelated to the specific function of control charts in quality management.