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In total productive maintenance, who is primarily responsible for routine machine maintenance?

  1. Skilled mechanics

  2. Inspectors

  3. Management

  4. Operators

The correct answer is: Operators

In total productive maintenance (TPM), operators play a crucial role in the process of routine machine maintenance. The concept of TPM is built upon the idea that everyone in the organization, particularly those who work directly with the machines, should take responsibility for their upkeep. This approach empowers operators to conduct daily checks, clean machinery, perform minor repairs, and monitor performance, which helps in identifying potential issues before they escalate into significant problems. By placing the responsibility for routine maintenance in the hands of operators, organizations can foster a sense of ownership and engagement among staff. This responsibility enhances the operators' understanding of the equipment they work with, leading to improved performance and reduced downtime. Furthermore, involving operators in maintenance activities enables quicker response times to machine issues, fewer breakdowns, and overall increased efficiency. While skilled mechanics, inspectors, and management contribute to the maintenance strategy, their roles are focused on more complex repairs, oversight, and the creation of maintenance policies rather than the day-to-day handling of routine tasks. In essence, the foundational principle of TPM is that operators, being the closest to the equipment, are best positioned to maintain it effectively on a routine basis.